Solder on bonding jumpers

Aviation Mechanic Airframe (AMA) practice question 8 of 24 on Aircraft Electrical Systems. ACS element AM.II.K.R7 · difficulty: recall. Want to answer it in a timed quiz? Use the Aviation Mechanic Airframe (AMA) practice mode.

Question bank updated 2026-09-22

QUESTIONWhat does the guidance say about using solder to attach bonding jumpers?

  1. AIt should be avoided
  2. BIt is preferred
  3. CIt is required on tubular members
Show the answer and explanation

Correct answer: A. It should be avoided

  • A — correct The use of solder to attach bonding jumpers should be avoided.
  • B — incorrect Solder is not the preferred attachment method for bonding jumpers.
  • C — incorrect Tubular members are bonded by means of clamps to which the jumper is attached, not by soldering.

BACKGROUND

Bonding jumpers should be as short as practicable and installed so that the resistance of each connection does not exceed 0.003 ohm. The jumper should not interfere with the operation of movable aircraft elements such as surface controls, and normal movement of those elements should not damage the jumper. Nonconducting finishes such as paint and anodizing films must be removed from the attachment surface, and electrical wiring should not be grounded directly to magnesium parts. Aluminum alloy jumpers are recommended for most cases, while copper jumpers should be used to bond parts made of stainless steel, cadmium-plated steel, copper, brass, or bronze. The use of solder to attach bonding jumpers should be avoided, and tubular members should be bonded by means of clamps to which the jumper is attached.

STUDY TIP

Remember the attachment rule as a pair: avoid solder on bonding jumpers, and bond tubular members with clamps that hold the jumper. A jumper carrying substantial ground return current must still have an adequate current rating and a negligible voltage drop.

KEY POINTS

  • Solder should be avoided for attaching bonding jumpers.
  • Tubular members are bonded with clamps holding the jumper.
  • Each bonding connection should stay at or below 0.003 ohm.

SOURCES

  • sources/ama-airframe/ch09.txt "Bonding Jumper Installation"
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SkyDrill is not affiliated with the FAA. This is an original practice item based on FAA-H-8083-31B Aviation Maintenance Technician Handbook – Airframe, and 14 CFR part 43. Regulations and handbooks are revised; confirm details against the current edition.